Wow what a long ****in day....I had the day off of work so I worked in the driveway instead.
Day 1 was cutting off IFS and tacking on 3/16 frame plates
Day 2 was wasted at metal store and starting crossmember
Day 3 I worked most of the day so only continued the crossmember
Day 4 was the same as day 3.
Day 5 was the same as day 3 and day 4 :no:
Day 6 (today) I was off and had my buddy come over. He finished the crossmember while I packed the bearings for the axle, grinded down the spindle studs for the use of ThorParts ABS hubs then he left and I finished welding the crossmember, then I started the steering box got that done, and finally got the ****IN AXLE UNDER SQUEAKY!
So is the crossmember worth it? At this point...NO! lol In the future I will probably say yes it was worth it. Of the few people in SAS land everyone throws the control arm mounts in front of the crossmember because it mounts below the framerails and prevents the arms from going further back. I have looked at doing a high clearance crossmember in the past but the torsion bars have always been the limitation but now with them gone you can move it up. It looks like clearance gains will be about 1/2-1in from the center point of the crossmember and about 2+ inches from the framerail to the sides portion. Which is awesome considered you can get more clearance without raising the COG. If someone was to do this in the future I would HIGHLY recommend using something else then 2x4x3/16. Its big and bulky and can be a pain to route stuff. If I was to do it again you can go the easy route and chop the ends off the stock crossmember (you wont gain clearance but you can get longer arms) or use 1 3/4 .120 wall DOM round tubing...
Ebay buy for a nissan xterra box, 2001 IIRC.
Steering box was not too bad other then the fact that the sleeves can be a pain in the ass to get lined up. I used steering sleeves to prevent the box from crushing the framerails when tightening em down.
here I used plate on the inside of the framerail and plasma cut the holes for the sleeves. I used 3/4 OD x.075 wall steel for the sleeves.
Ignore the bolts if you can see them...they are temporary for mockup of the steering box.
and finally the axle found its home...